AIR DUCT HOSE FABRICATION 12412332 - TM-9-2320-365-34-2

BATTERY 24V CABLE ASSEMBLY 12378576 - TM-9-2320-365-34-2_1201

/.5tonv1-2/TM-9-2320-365-34-2 M10787 Series 2-1/2-Ton 4x4 Light Medium Tactical Vehicle (LMTV) Manual
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TM 9-2320-365-34-2 Battery 24V Cable Assembly. j. Stamp a plus sign (+) using metal stamping tools on lug terminals (3 and 4). Make sure (+) i s stamped on lug terminal side that can be seen when battery 24V cable assembly is installed on vehicle battery. See battery layout in Figure D-48. Battery 24V Cable Assembly. k. Install sleeving (9) over each end of cable (1). l. Install sleeving (9) over each end of cable (2). m. Insert end of cables (1 and 2) into lug terminal (3). Turn lug terminal to make sure stamped marks on lug terminal can be seen when battery 24V cable assembly is installed on vehicle. See battery layout in Figure D-48. Battery 24V Cable Assembly. n. Crimp lug terminal (3) to ends of cables (1 and 2). o. Insert end of cable (2) into lug terminal (4). Turn lug terminal to make sure stamped marks on lug terminal can be seen when battery 24V cable assembly is installed on vehicle battery. See battery layout in Figure D-48. Battery 24V Cable Assembly. p. Crimp lug terminal (4) to end of cable (2). q. Insert end of cable (1) into lug terminal (5). Turn lug terminal to make sure stamped marks on lug terminal can be seen when battery 24V cable assembly is installed on vehicle battery. See battery layout in Figure D-48. Battery 24V Cable Assembly. r. Crimp lug terminal (5) to end of cable (1). s. Apply thermoplastic adhesive filler (10) to four sleevings (9). t. Seal four sleevings (9) over crimp on lug terminal (5) and over crimps on lug terminals (3 and 4) using thermal heat gun to dry thermoplastic adhesive filler. D-26. DOUBLE-SIDED TAPE 12420265X2 Make from P/N 4940(52152) X 2 in. (51 mm) D-27. BLOCK SEAL 12420489 FABRICATION Make block seal from P/N (0VXY8) STN2.38X.5. Use a suitable cutting tool to cut seal to 0.52 in. (13.2 mm) long. D-28. AIR DUCT HOSE FABRICATION 12412332 Cut air duct lengths from bulk hose NB-4-035 using a fine-toothed hacksaw or suitable cutting device. The following table identifies the hoses and the lengths to which they are cut. Hose Part Number Cut Length 12412332-003 3 in. (76.2 mm) 12412332-012 12 in. (304.8 mm) 12412332-040 40 in. (1016 mm) 12412332-048 48 in. (1219.2 mm) 12412332-066 66 in. (1676.4 mm) 12412332-096 96 in. (2438.4 mm) 12412332-180 180 in. (4572 mm) D-55

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