TRANSMISSION ASSEMBLY REPLACEMENT (UNUSUAL CONDITIONS)

Follow-On Maintenance - TM-9-2320-365-34-2_421

/.5tonv1-2/TM-9-2320-365-34-2 M10787 Series 2-1/2-Ton 4x4 Light Medium Tactical Vehicle (LMTV) Manual
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TM 9-2320-365-34-2 7-18. TRANSMISSION ASSEMBLY REPLACEMENT (UNUSUAL CONDITIONS) This task covers: a. Removal b. Installation c. Follow-On Maintenance INITIAL SETUP Equipment Conditions Engine shut down (TM 9-2320-365-10). Spare tire removed (TM 9-2320-365-10). Batteries disconnected (TM 9-2320-365-20-3). Front drive shaft removed (TM 9-2320-365-20-3). Rear drive shaft removed (TM 9-2320-365-20-3). Transmission oil drained (TM 9-2320-365-20-3). PTO removed, if equipped (para 16-6). Hydraulic pump removed, if equipped (para 16-5). Cargo bed removed, if equipped (para 15-8). M1079 Van body removed (TM 9-2320-365-20-4). Tools and Special Tools Tool Kit, Genl Mech (Item 68, Appendix B) Goggles, Industrial (Item 25, Appendix B) Wrench Set, Crowfoot, Ratcheting (TM 9-2320-365- 20) Wrench, Torque, 0-175 lb-ft (Item 80, Appendix B) Wrench, Torque, 0-150 lb-in. (Item 79, Appendix B) Wrench, Torque, 0-600 lb-ft (Item 85, Appendix B) Wrench Set, Socket (Item 75, Appendix B) Transmission Lifting Bracket (Item 21, Appendix D) Wrench Set, Socket (Item 74, Appendix B) Tools and Special Tools (Cont) Adapter, Socket Wrench, (Item 2, Appendix B) Materials/Parts Rope, Fibrous (Item 61, Appendix C) Cap and Plug Set (Item 18, Appendix C) Nut, Self-locking (2) (Item 146, Appendix F) Nut, Self-Locking (4) (Item 135, Appendix F) Packing, Preformed (2) (Item 210, Appendix F) Seal, Non Metallic (2) (Item 260, Appendix F) Nut, Self-locking (Item 128, Appendix F) Gasket (Item 51, Appendix F) Gasket (Item 28, Appendix F) Sealing, Compound (Item 71, Appendix C) Dispenser, Pressure Sensitive Adhesive Tape (Item 31, Appendix C) Packing, Preformed (2) (Item 155.1, Appendix F) Packing, Preformed (2) (Item 155.2, Appendix F) Personnel Required (3) WARNING • Wear appropriate eye protection when working under vehicle due to the possibility of falling debris. Failure to comply may result in injury to personnel. • Ensure exhaust system is cool before performing maintenance. Failure to comply may result in injury to personnel. (1) Remove self-locking nut (1) from clamp (2). Discard self-locking nut. (2) Disconnect lower exhaust pipe (3) from muffler (4). Change 1 7-107

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