CYLINDER BLOCK REPAIR

Shipping and Storage of Reconditioned Cylinder Head

/.5tonv1-2/TM-9-2320-365-34-2 M10787 Series 2-1/2-Ton 4x4 Light Medium Tactical Vehicle (LMTV) Manual
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TM 9-2320-365-34-2 20-4. CYLINDER BLOCK REPAIR This task covers: a. Disassembly b. Cleaning/Inspection c. Assembly d. Follow-On Maintenance INITIAL SETUP Equipment Conditions Engine mounted on maintenance stand (para 20-2). Water pump removed (TM 9-2320-365-20-3). Alternator brackets/bracket assembly removed (TM 9- 2320-365-20-3). Cylinder head removed (para 3-6). Flywheel housing removed (para 3-11). Cam roller followers removed (para 3-13). Crankshaft front seal removed (para 3-8). Crankshaft rear seal removed (para 3-9). Crankshaft and main bearings removed (para 20-5). Piston and connecting rod assembly removed (para 20-6). Camshaft and bearings removed (para 20-7). Tools and Special Tools Tool Kit, Genl Mech (Item 68, Appendix B) Cleaner, Steam, Pressure Jet (Item 11, Appendix B) Tools and Special Tools (cont) Goggles, Industrial (Item 25, Appendix B) Gloves, Rubber (Item 23, Appendix B) Compressor Unit, Reciprocating (Item 12, Appendix B) Gun, Air Blow (Item 27, Appendix B) Hose Assembly, Nonmetallic (Item 29, Appendix B) Caliper, Micrometer, Inside (Item 6, Appendix B) Materials/Parts Protector, Hearing (Item 56, Appendix C) Packing, Preformed (2) (Item 190, Appendix F) Plug (Item 232, Appendix F) Plug (2) (Item 233, Appendix F) Gasket (Item 54, Appendix F) Packing, Preformed (Item 196, Appendix F) a. Disassembly. (1) Remove three expansion plugs (1) from cylinder block (2). Discard expansion plugs. (2) Remove plug (3) from cylinder block (2). (3) Remove preformed packing (4) from plug (3). Discard preformed packing. (4) Remove bolt (5) and washer (6) from cylinder block (2). 20-25

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