TM 9-2320-365-34-2
20-4. CYLINDER BLOCK REPAIR
This task covers:
a. Disassembly
b. Cleaning/Inspection
c. Assembly
d. Follow-On Maintenance
INITIAL SETUP
Equipment Conditions
Engine mounted on maintenance stand (para 20-2).
Water pump removed (TM 9-2320-365-20-3).
Alternator brackets/bracket assembly removed (TM 9-
2320-365-20-3).
Cylinder head removed (para 3-6).
Flywheel housing removed (para 3-11).
Cam roller followers removed (para 3-13).
Crankshaft front seal removed (para 3-8).
Crankshaft rear seal removed (para 3-9).
Crankshaft and main bearings removed (para 20-5).
Piston and connecting rod assembly removed (para
20-6).
Camshaft and bearings removed (para 20-7).
Tools and Special Tools
Tool Kit, Genl Mech (Item 68, Appendix B)
Cleaner, Steam, Pressure Jet (Item 11, Appendix B)
Tools and Special Tools (cont)
Goggles, Industrial (Item 25, Appendix B)
Gloves, Rubber (Item 23, Appendix B)
Compressor Unit, Reciprocating (Item 12,
Appendix B)
Gun, Air Blow (Item 27, Appendix B)
Hose Assembly, Nonmetallic (Item 29, Appendix
B)
Caliper, Micrometer, Inside (Item 6, Appendix B)
Materials/Parts
Protector, Hearing (Item 56, Appendix C)
Packing, Preformed (2) (Item 190, Appendix F)
Plug (Item 232, Appendix F)
Plug (2) (Item 233, Appendix F)
Gasket (Item 54, Appendix F)
Packing, Preformed (Item 196, Appendix F)
a. Disassembly.
(1) Remove three expansion plugs (1) from cylinder block
(2). Discard expansion plugs.
(2) Remove plug (3) from cylinder block (2).
(3) Remove preformed packing (4) from plug (3). Discard
preformed packing.
(4) Remove bolt (5) and washer (6) from cylinder block (2).
20-25
