TRANSMISSION ASSEMBLY REPLACEMENT (USUAL CONDITIONS)

/.5tonv1-2/TM-9-2320-365-34-2 M10787 Series 2-1/2-Ton 4x4 Light Medium Tactical Vehicle (LMTV) Manual
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TM 9-2320-365-34-2 7-4. TRANSMISSION ASSEMBLY REPLACEMENT (USUAL CONDITIONS) This task covers: a. Removal b. Installation c. Follow-On Maintenance INITIAL SETUP Equipment Conditions Engine shut down (TM 9-2320-365-10). Spare tire removed (TM 9-2320-365-10). Batteries disconnected (TM 9-2320-365-20-3). Front drive shaft removed (TM 9-2320-365-20-3). Rear drive shaft removed (TM 9-2320-365-20-3). Transmission oil drained (TM 9-2320-365-20-3). Tools and Special Tools Tool Kit, Genl Mech (Item 68, Appendix B) Goggles, Industrial (Item 25, Appendix B) Wrench Set, Crowfoot, Ratcheting (TM 9-2320-365- 20) Wrench, Torque, 0-175 lb-ft (Item 80, Appendix B) Wrench, Torque, 0-150 lb-in. (Item 79, Appendix B) Wrench, Torque, 0-600 lb-ft (Item 85, Appendix B) Wrench Set, Socket (Item 75, Appendix B) Lift,Transmission/Differential (Item 21, Appendix D) Wrench Set, Socket (Item 74, Appendix B) Adapter, Socket Wrench, (Item 2, Appendix B) Pan, Drain (Item 36, Appendix B) Materials/Parts Cap and Plug Set (Item 18, Appendix C) Nut, Self-locking (2) (Item 146, Appendix F) Nut, Self-Locking (4) (Item 135, Appendix F) Packing, Preformed (2) (Item 210, Appendix F) Seal, Non Metallic (2) (Item 260, Appendix F) Nut, Self-locking (Item 128, Appendix F) Gasket (Item 51, Appendix F) Gasket (Item 28, Appendix F) Sealing, Compound (Item 71, Appendix C) Dispenser, Pressure Sensitive Adhesive Tape (Item 31, Appendix C) Bolt (Item 16.1, Appendix C) Screw, Cap, Hex Hd (Item 78.1, Appendix C) Ties, Cable, Plastic (Item 89, Appendix C) Packing, Preformed (2) (Item 155.2, Appendix F) Packing, Preformed (2) (Item 155.1, Appendix F) Gasket (Item 50, Appendix F) Personnel Required (3) WARNING Wear appropriate eye protection when working under vehicle due to the possibility of falling debris. Failure to comply may result in injury to personnel. NOTE • Vehicle serial numbers 0001 through 7161 may have transmission oil cooler tubes installed. Vehicle serial number 7162 and higher will have transmission oil cooler hoses installed. • Refer to Appendix H for Transmission/Transmission Controls Compatibility Change1 7-25

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