TM 9-2320-365-34-2
3-3. ENGINE ASSEMBLY REPLACEMENT
This task covers:
a. Removal
b. Installation
c. Follow-On Maintenance
INITIAL SETUP
Equipment Conditions
Batteries disconnected (TM 9-2320-365-20-3).
Engine oil drained (TM 9-2320-365-20).
Spare tire removed (TM 9-2320-365-10).
Air tanks drained (TM 9-2320-365-10).
Top radiator fan shroud removed (TM 9-2320-365-20-
3).
Transmission oil cooler removed (TM 9-2320-365-20-
4).
200 amp alternator removed, if equipped (TM 9-2320-
365-20-5).
Rear cab support assembly removed (TM 9-2320-365-
20-4).
Tools and Special Tools
Tool Kit, Genl Mech (Item 68, Appendix B)
Wrench, Torque, 0-150 lb-in. (Item 79, Appendix B)
Wrench, Torque, 0-175 lb-ft (Item 80, Appendix B)
Stand, Engine Transport (Item 59, Appendix B)
Sling, Engine and Transmission, Motor, Vehicle (Item
49, Appendix B)
Wrench Set, Socket (Item 75, Appendix B)
Goggles, Industrial (Item 25, Appendix B)
Gage, Belt Tension (TM 9-2320-365-20)
Wrench, Torque, 0-600 lb-ft (Item 85, Appendix B)
Heater, Gun Type, Electric (Item 20, TM 9-2320-366-20
Appendix B)
Materials/Parts
Screw, Cab, Hex Hd (8) (Item 76.1, Appendix C)
Nut, Self-locking (2) (Item 133, Appendix F)
Materials/Parts (Cont)
Mount, Resilient (2) (Item 115, Appendix F)
Nut, Self-Locking (3) (Item 145, Appendix F)
Nut, Self-Locking (2) (Item 152, Appendix F)
Nut, Self-Locking (vehicles equipped with 200
Amp alternator) (Item 128, Appendix F)
Lockwasher (2) (Item 96, Appendix F)
Lockwasher (Item 106, Appendix F)
Gasket (Item 51, Appendix F)
Packing, Preformed (2) (Item 205, Appendix F)
Nut, Self-Locking (2) (Item 146, Appendix F)
Nut, Self-Locking (2) (Item 132, Appendix F)
Nut, Self-Locking (Item 155, Appendix F)
Nut, Self-Locking (Item 154, Appendix F)
Nut, Self-Locking (4) (Item 131, Appendix F)
Sealing Compound (Item 68, Appendix C)
Sealing Compound (Item 70, Appendix C)
Ties, Cable Plastic (Item 89, Appendix C)
Solvent, Dry Cleaning (Item 81, Appendix C)
Dispenser, Pressure Sensitive Adhesive Tape
(Item 31, Appendix C)
Adhesive (Item 5, Appendix C)
Nut, Self-Locking (4) (Item 135, Appendix F)
Nut, Self-Locking (3) (Item 135.1, Appendix F)
Sealing Compound (Item 71, Appendix C)
Gasket (Item 28, Appendix F)
Splice, Conductor (Item 81.1, Appendix C)
Tape, Insulation, Electrical (Item 85, Appendix
C)
Insulation Sleeving, Electrical (Item 43.1,
Appendix C)
Personnel Required
(3)
WARNING
Wear appropriate eye protection when working under vehicle due to the possibility of falling
debris. Failure to comply may result in injury to personnel.
Change 1
3-15
