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Figure D-46.   Battery 12V Cable Assembly
Figure D-47.   Battery Ground Cable Assembly

/.5tonv1-2/TM-9-2320-365-34-1 M1078 Series 2-1/2-Ton 4x4 Light Medium Tactical Vehicles (LMTV) Manual
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TM 9-2320-365-34-1 D-23.   BATTERY 12V CABLE ASSEMBLY 12378512 (CONT) w.    Crimp lug terminal (12b) to end of cable (11b). x.  Insert  end  of  cable  (11b)  into  lug  terminal  (4).  Make  sure  lug  terminals  are  turned  so  stamped  marks  on  lug terminal sides can be seen when battery 12V cable assembly is installed on vehicle battery. See battery layout in  Figure D-46.   Battery 12V Cable Assembly. y.  Crimp lug terminal (4) to end of cable (11b). z.  Insert end of cable (1) into lug terminal (12a). za.  Crimp lug terminal (12a) to end of cable (1). zb.  Install lug terminal (5) on end of cable (1).   Make sure lug terminal is turned so stamped marks on lug terminal sides can be seen when battery 12V cable assembly is installed on vehicle battery. See battery layout in Figure D-46.   Battery 12V Cable Assembly. zc.  Apply thermoplastic adhesive filler (10) to eight sleevings (9). zd.  Seal terminals sleevings (9) over crimp on lug terminals (5) and lug terminals (3, 4 12a and 12b) using thermal heat gun to dry thermoplastic adhesive filler. D-24.   BATTERY GROUND CABLE ASSEMBLY 12378575 Make the Battery Cable Assembly from electrical cable, lug terminals, and sleeves according to the following steps. Refer to the following parts list and Figure D-47.  Battery Ground Cable Assembly for details.  Refer to specification Mil-B-43436 for requirements. Item Part Number Material Description Size Qty in. mm 1 12378873-050 Electrical cable 2 AWG 50.4 1280 1 2 12378873-050 Electrical cable 2 AWG 11.8 300 1 3 12414644-002 Negative Terminal 1 4 12414644-004 Negative Terminal 1 5 M20659-120 Terminal, Lug 1 6 M43436/1-3 Band, Marker 1 7 12414663-006 Sleeve, Band Marker 1.0 25.4 2 8 M23053/5-210C Sleeve, Cable 1.0 25.4 2 9 M23053/4-3050 Sleeving 1.0 25.4 4 10 12414580 Adhesive Thermoplastic A/R D-52







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