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BATTERY GROUND CABLE ASSEMBLY 12378575 - TM-9-2320-365-34-1_1158
BATTERY 24V CABLE ASSEMBLY 12378576 - TM-9-2320-365-34-1_1160

/.5tonv1-2/TM-9-2320-365-34-1 M1078 Series 2-1/2-Ton 4x4 Light Medium Tactical Vehicles (LMTV) Manual
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TM 9-2320-365-34-1 Figure D-47.   Battery Ground Cable Assembly a.  All dimensions are in inches (millimeters). b.  Strip 0.69 in. (18 mm) insulation from ends of cables (1 and 2). c.  Install band marker (6) on cable (1) at position shown on  Figure D-47.   Battery Ground Cable Assembly. d.  Mark two marker sleeves (7) in ink with characters 0.13 in. (3 mm) high, as follows:  19207-12378575. e.  Install marker sleeve (7) on cable (1) at position shown in  Figure D-47.   Battery Ground Cable Assembly. f.  Install marker sleeve (7) on cable (2) at position shown in  Figure D-47.   Battery Ground Cable Assembly. g.  Install sleeve (8) on cable (1) over marker sleeve (7). h.  Install sleeve (8) on cable (2) over marker sleeve (7). i.  Stamp  Gnd  using metal stamping tools on lug terminal (5). Make sure (Gnd) is visible on terminal side that can be seen when battery ground cable assembly is installed on vehicle battery. See battery layout in  Figure D-47. Battery Ground Cable Assembly. j.  Stamp a minus sign (-) using metal stamping tools on lug terminals (3 and 4). Make sure (-) is stamped on terminal side that can be seen when battery ground cable assembly is installed on vehicle battery. See battery layout in Figure D-47.   Battery Ground Cable Assembly. k.  Install sleeving (9) over each end of cable (1). l.  Install sleeving (9) over each end of cable (2). m.  Insert end of cables (1 and 2) into lug terminal (3). Turn lug terminal to make sure stamped mark on lug terminal will be visible when battery ground cable assembly is installed on vehicle battery. See battery layout in Figure D- 47.   Battery Ground Cable Assembly. n.  Crimp lug terminal (3) to end of cables (1 and 2). o.  Insert end of cable (2) into lug terminal (4). Turn lug terminal to make sure stamped mark on lug terminal will be visible when battery ground cable assembly is installed on vehicle battery. See battery layout in  Figure D-47. Battery Ground Cable Assembly. p.  Crimp lug terminal (4) to end of cable (2). q.  Insert end of cable (1) into lug terminal (5). Turn lug terminal to make sure stamped mark on lug terminal will be visible when battery ground cable assembly is installed on vehicle battery. See battery layout in  Figure D-47. Battery Ground Cable Assembly. r.  Crimp lug terminal (5) to end of cable (1). s.  Apply thermoplastic adhesive filler (10) to four sleevings (9). t.  Seal four sleevings (9) over crimp on lug terminal (5) and over crimps on lug terminals (3 and 4) using thermal heat gun to dry thermoplastic adhesive filler. D-53







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