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BATTERY 24V CABLE ASSEMBLY 12378576 - TM-9-2320-365-34-1_1160
NON-METALLIC FLEX CONDUIT FABRICATION 12412367

/.5tonv1-2/TM-9-2320-365-34-1 M1078 Series 2-1/2-Ton 4x4 Light Medium Tactical Vehicles (LMTV) Manual
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TM 9-2320-365-34-1 D-48.  Battery 24V Cable Assembly. j.  Stamp a plus sign (+) using metal stamping tools on lug terminals (3 and 4). Make sure (+) is stamped on lug terminal side that can be seen when battery 24V cable assembly is installed on vehicle battery. See battery layout in Figure D-48.   Battery 24V Cable Assembly. k.   Install  sleeving  (9)  over  each  end  of  cable  (1). l.  Install  sleeving  (9)  over  each  end  of  cable  (2). m.  Insert end of cables (1 and 2) into lug terminal (3). Turn lug terminal to make sure stamped marks on lug terminal can be seen when battery 24V cable assembly is installed on vehicle. See battery layout in Figure D48.  Battery 24V Cable Assembly. n.   Crimp  lug  terminal  (3)  to  ends  of  cables  (1  and  2). o.   Insert  end  of  cable  (2)  into  lug  terminal  (4).  Turn  lug  terminal  to  make  sure  stamped  marks  on  lug  terminal  can be  seen  when  battery  24V  cable  assembly  is  installed  on  vehicle  battery.    See  battery  layout  in  Figure  D-48. Battery 24V Cable Assembly. p.   Crimp  lug  terminal  (4)  to  end  of  cable  (2). q.   Insert  end  of  cable  (1)  into  lug  terminal  (5).  Turn  lug  terminal  to  make  sure  stamped  marks  on  lug  terminal  can be  seen  when  battery  24V  cable  assembly  is  installed  on  vehicle  battery.  See  battery  layout  in  Figure  D-48. Battery 24V Cable Assembly. r.   Crimp  lug  terminal  (5)  to  end  of  cable  (1). s.   Apply  thermoplastic  adhesive  filler  (10)  to  four  sleevings  (9). t.   Seal  four  sleevings  (9)  over  crimp  on  lug  terminal  (5)  and  over  crimps  on  lug  terminals  (3  and  4)  using  thermal heat  gun  to  dry  thermoplastic  adhesive  filler. D-26.   DOUBLE-SIDED TAPE 12420265X2 Make  from  P/N  4940(52152)  X  2  in.  (51  mm) D-27.   BLOCK SEAL 12420489 FABRICATION Make  block  seal  from  P/N  (0VXY8)  STN2.38X.5.  Use  a  suitable  cutting  tool  to  cut  seal  to  0.52  in.  (13.2  mm)  long. D-28.   AIR DUCT HOSE FABRICATION 12412332 Cut air duct lengths from bulk hose NB-4-035 using a fine-toothed hacksaw or suitable cutting device.   The following table identifies the hoses and the lengths to which they are cut. Hose Part Number Cut Length 12412332-003 3  in.  (76.2  mm) 12412332-012 12  in.  (304.8  mm) 12412332-040 40  in.  (1016  mm) 12412332-048 48  in.  (1219.2  mm) 12412332-066 66  in.  (1676.4  mm) 12412332-096 96  in.  (2438.4  mm) 12412332-180 180  in.  (4572  mm) D-55







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