TM 9-2320-365-34-2
Section II. MAINTENANCE PROCEDURES
6-2. 100 AMP ALTERNATOR REPAIR
This task covers:
a. Disassembly
b. Assembly
INITIAL SETUP
Tools and Special Tools
Tool Kit, Genl Mech (Item 68, Appendix B)
Wrench, Torque 0-175 lb-ft (Item 80, Appendix B)
Puller Kit, Universal (Item 44, Appendix B)
Wrench, Torque 0-200 lb-in. (Item 81, Appendix B)
Hammer, Soft Head (Item 28, Appendix B)
Press, Arbor Hand Operated (Item 41, Appendix B)
Wrench Set, Socket (Item 75, Appendix B)
Materials/Parts
Grease, Molybdenum Disulfide (Item 38, Appendix C)
Dispenser, Pressure Sensitive Adhesive Tape (Item 31,
Appendix C)
Materials/Parts (Cont)
Sealing Compound (Item 75, Appendix C)
Nut, Self-locking (Item 153, Appendix F)
Lockwasher (4) (Item 108, Appendix F)
Nut, Self-Locking (Item 122, Appendix F)
Lockwasher (2) (Item 109, Appendix F)
Nut, Self-Locking (18) (Item 150, Appendix F)
Lockwasher (6) (Item 107, Appendix F)
Screw, Cap (3) (Item 252, Appendix F)
a.
Disassembly
(1) Remove self-locking nut (1) and washer (2) from
shaft (3). Discard self-locking nut.
(2) Remove key (4), and pulley bushing (5) from shaft
(3).
(3) Remove four screws (6), lockwashers (7), and cover
plate (8) from front housing (9).
Discard
lockwashers.
(4) Remove self-locking nut (10), washer (11), and fan
(12) from shaft (3). Discard self-locking nut.
6-2
